FAQ
Baesd on our customers' queries, we have compiled a comprehensive set of answers to the commonly asked questions. Please search for keywords (browser search) and Click on the arrow next to the questions to expand/collapse the answers. If you can't find the question and answer you are looking for, please contact us and suggest items you'd like to add to this page.
Loadstar Sensors' AI Chatbot Helper
Most Frequently Asked Questions
There can be a number of reasons for this issue. For e.g. use of incorrect cable and USB dongle, drivers not installed properly, damaged load cell or interface, obsolete operating system etc. Please review the possible causes and remedies for this issue on our Blog - "Troubleshooting connectivity issues with Loadstar Sensors' sensors or interfaces" to try and resolve this issue on your own. If you still cannot, then contact us for support.
No. Sensors and interfaces are not plug and play. Each sensor must be calibrated with a specific sensor and used together as a pair. You cannot simply mix and match sensors and interfaces. Once calibrated, each pair must be identified with a matching serial number label and used together. If a load cell or sensor goes bad, then the replaced item must be once again labeled and identified after calibration together to avoid any issues during use.
Yes. Every load cell and interface must be mated and calibrated before they are functional. They are not readily plug and play. That is why for new purchases, we insist that you add a calibration service to your order when ordering a sensor and an interface. That way, we make sure you get a NIST traceable calibration certificate and we make sure the sensor meets specifications before we ship it to you. When you get the kit, it is ready to use out of the box.
For future orders, one can get it calibrated by third party calibration shops if they have the software, or you can do it yourself if you have the calibration utility built into LoadVUE Pro, SensorVUE and ControlVUE software. We offer calibration services with NIST traceability that meets most QA/QC needs. You can refer to our calibration build and buy page to see the various calibration options we have and their respective prices.
If you register and login to our site, on most load cell pages, you can find a Build Your Order button. On that page, you can add items to your cart and either place an order to buy it or have a formal quote sent to you.
Alternatively, you can contact us with the desired items for a quote and provide us your full shipping address and phone number. We will be happy to send you a formal detailed quote with shipping costs, expedites options, lead time and payment fees etc.
3D models as well as Spec Sheets of most of our load cells are available on the detailed web pages for each sensor. You can usually jump to it by clicking on the quick access button on that page. You can also access it under the Support Menu option on our site. You must register and login before you can access and download these files. If you do not find what you need, please contact us.
LoadVUE Lite (LV-100 and LV-400) is compatible with Windows 8/10/11 and Mac OS as well as Linux (Raspberry Pi). LoadVUE Pro, SensorVUE, and ControlVUE are compatible with Windows 8/10/11 versions.
One each load cell page, we make available options to build your own kit. You can build a digital USB kit by adding a load cell, an interface (DI-100 or DI-1000 or DI-400), software, high speed options, wireless options, accessories and calibration. All cables and dongles required for operating the load cell, interface, and software are typically included in the kit (for e.g. a USB kit with DI-100U will come with a miniB to miniB cable and an S2U Serial to USB dongle). The wireless kit has a battery operated, rechargeable wireless interface (DI-1000ZP) which also has a USB output port.
The Analog kit typically consists of a load cell, an analog interface with 0-5 VDC output (AI-1000) or 4-20 mA output (AI-1000-CV), and analog calibration in compression, or tension or universal mode.
Please take a look at this video to get an idea of the various kits we offer. A kit with calibration service includes a calibration certificate.
If you want any more information about a specific kit, please contact us with the kit details.
For most kit orders which includes a sensor, an interface, calibration and software, the typical lead time is 2 weeks after receipt of order with payment or a PO. This is because we need to kit the order, calibrate it, pack it and ship in the order in which it is received.
For most sensor only orders without calibration, we can ship within a few days. If needed urgently, we offer expedited processing options with a 1 week, 3 business day, 1 business day or same day options for a small additional fee. The Build Your Order buttons on a sensor page typically lays this out in detail for you.
For special cases, please contact us.
We require pre-payment for most orders unless payment terms have been setup. For domestic US customers, one can apply for terms by filling out a form and providing references. For international customers we require pre-payments prior to shipping out the order.
Payments can be made with a credit card or Paypal (3.5% payment fees of total), wire transfer ($40 for domestic and $65 for internationl payments), or via Checks (domestic customers only) or ACH at no additional cost. We will not start processing the order unless we get an approved PO or payment. The lead time starts after the payment or an approved PO is received.
Technology
Conventional load cells are built using strain gauges or piezo resistive devices which are basically variable resistors arranged in a wheatstone bridge network. When a strain/stress is applied to the strain gauge – it changes the resistance of one or more resistors slightly. This change in resistance leads to an unbalanced circuit resulting in a small milliVolt change in output signal that is amplified and calibrated to measure loads. Typical full scale outputs are in the 20-40 mV range.
In comparison, our load cells are built using variable capacitors. When a load is applied, the capacitance changes significantly and is converted into a digital frequency signal. As the load changes, the frequency changes. This frequency change can be measured very accurately and can be converted into either a digital (USB, Bluetooth, XBee Wireless, WiFi) or analog(0-5V, 0-20 mV, 4-20 mA) signal that is easy to input DIRECTLY into a DAQ or a PLC or a PC.
Maximum Input Voltage = 5V Input Voltage Noise < 100µVrms Input Current = 50mA max
Generally speaking iLoad series load cells are designed to be used in a static loading situation. The load cells perform well in a dynamic environment as well but are limited to approximately 3 to 5 millisecond response times.
If you are looking for faster response rates you can utilize one of our resistive analog load cells in combination with our DI-1000UHS-1K digital USB interface with data output rate of 1 khz to capture faster dynamic forces with our LoadVUE Pro, SensorVUE or ControlVUE software.
As far as true impact force measurements are concerned, we offer a complete solution with a resistive force sensor, a DI-1000UHS-10K USB interface with up to 50 khz data rates and LV-1000HS-10K software to capture, display and plot data on a Windows PC or Tablet. Please review our Impact Force Measurement page for further information.
You can use any of our iLoad Series load cells with the optional 0-5V analog output. You can also use any of our resistive load cells with the AI-1000 Single Channel Load Cell Signal Conditioner which provides a 0-5V output that can be input directly into most DAQs or PLCs. We also offer a 4-20 mA output via the AI-1000-CV analog signal interface.
Yes we provide calibration data that shows the applied load vs. measured loads using our load cells. For analog load cells, we supply a calibration curve that shows load vs. voltage.
The iLoad Analog series load cells have a linear output with approximately 0.5V at zero load and approximately 4.5V at full load.

The S2U adapter converts Serial TTL (UART) signal from the following devices to USB signal; the USB still appears as a virtual COM port to Windows/Linux/Mac applications. Please visit this page for the latest drivers.
- When the load cell or the digital USB load cell interface is connected to the computer, does an USB port show up in the device manager?
- If the answer is No, then the drivers may not have been properly installed. Please download and install the drivers from this page.
- Some devices and load cells need an S2U adapter (dongle) to convert the signal from the device into USB. See the answer to the previous question. Make sure you are using this adapter from Loadstar Sensors. You cannot use a off-the-shelf standard USB-A-male to mini-B-male cable with these devices. Our S2U adapter contains proprietary electronics to perform the serial to USB conversion.
- The DI-1000U does not need this adapter. So an off-the-shelf cable can be used with DI-1000U. Do not use the S2U adapter with the DI-1000U.
- If the COM port shows up on the device manager, but the software still does not recognize the device then check the cable connections to make sure they are tight. If necessary, try replacing the cable.
- If the problem is with the DI-100, is the led on the DI-100U blinking? If yes, the dongle and the cable are providing power to the unit. If not try replacing the dongle or the cable or both.
- Some DI-1000U units have an on-off switch. Is it on?
Yes. Although we don't recommend it, we can splice a cable to extend the length.
Instead of extending the cable between load cell and the interface, we recommend that you extend the output side i.e. the USB output cable by using our USB Extender cables with 5m (15 feet) per cable that can be daisy chained up to 45 feet total.
Each load cell has a rated capacity or max load. Most have a safe overload limit of 50% of rated capacity. (e.g. If a load cell is rated to 1,000 lbs, then you can safely use it occasionally to 1,500 lbs.) However, we recommend you use the load cell within the rated limit indicated on its spec sheet. Overloading your sensor will damage it.
If you think you overloaded your load cell, please send your load cell, interface, and cables back to us ASAP. We will have to evaluate the load cell to see if it has been damaged. You will have to replace the load cell if it has been damaged.
Please also fill out a support form with the issue and sensor serial number to help us better assist you.
Assuming you mean with regard to the DS-3000-Pro display or the LV-100 and LV-400 LoadVUE Lite software, 1-channel means it can only connect to 1 sensor (digital load cell or digital load cell kit) at a time, and 4-channel means it can connect up to 4 such digital load cells or load cell kits at a time.
After signing up and logging into our website, you can find the solid models under the Support menu option on the top task bar or through thinks link
The output signal from the sensors are very small mV/V outputs. If the magnet induces an electro-magnetic effect on the output signal, it could affect the results of the sensor and appear as noise. Sometimes you can simply use statistical techniques like median or averaging filters to smooth out the noise.
However, our capacitive sensors are much less affected, if not at all, affected by external electromagnetic fields. This is because the entire sensor is enclosed by a faraday cage.
To minimize noise: turn off all cell phones, plug the interface power supply into its own outlet, and keep the interface, sensor, and cables away from other electronics (fans, pumps, transformers, etc.) that can produce electromagnetic noise.
iLoad Digital USB Load Cells
iLoad Mini USB Load Cells
The iLoad Mini load cells has 2 frequency outputs. When Control Input = logic ‘1’, the Mini outputs the load cell frequency, Fsensor. When Control Input = logic ‘0’, the Mini outputs the reference frequency, Fref. The compensated frequency Fcomp = Fsensor - K*Fref, where K is a constant provided by Loadstar. Loadstar can provide the coefficients for the quadratic equation to translate Fcomp to weight. Although possible in theory, most customers do not have the equipment, skill or time to perform calibration in their facility, hence we recommend that you purchase the Mini Load Cells with the DQ-1000 or DQ-4000 interface devices.
This can be tested by launching the Hyperterminal application from Windows XP, opening up the relevant COM port and sending the command "O0W1". The load cell will return the sensed load in millipounds as an ASCII string. LabVIEW or Matlab can retrieve this string and process the result. See Driver Installation and Hyperterminal Operation for more information and examples using LabVIEW and Matlab.
iLoad Analog Load Cells
You can use a 9V battery with a regulator to regulate down to 5V from 9V. You just have to be careful that the battery doesn't deplete down to below 5 V since the output signal will then start dropping with the drop in voltage.
Interfaces
DI-100U/DI-100UHS or DI-1000U/DI-1000UHS USB Interface have USB outputs for resistive sensors. (Note: You need to calibrate the sensor and interface together for the pair to function) You can refer to our interface products page for a more detailed breakdown of our various interfaces.
Software
Yes, we provide drivers for several different platforms including Windows (8, 10, and 11), Mac OS and Linux. Since we use the industry standard FTDI chips to convert serial output from our load cells and interfaces to USB output, any platform that supports these FTDI chips will be able to read our devices. Please visit http://www.ftdichip.com/Drivers/VCP.htm for the latest drivers for your platform.
Once the drivers are installed, the device appears as a virtual COM port to the system (similar to a Bluetooth device). The device then can be read with any terminal or modem program that can read serial ports.
Note: iLoad series load cells purchased prior to March 2009 will only work with 32 bit versions of Windows XP. If you have these load cells starting with serial no. F09xxxxxxxx then, you must contact us to purchase replacement load cells.
Calibration & Recalibration
If you buy a resistive load cell only, you will get a nominal mV/V Output e.g. if you supply 10 V to the load cell, then the change in output from zero load to full load will be about 20 mV if the load cell has a 2 mV/V rating. But, it is not a "real" or "accurate" representation of the actual mV/V for that particular load cell.
If you want an actual mV/V value you must add an analog mV/V calibration, in Compression, Tension, or both (Universal) to your order.
If you want USB Output, add a DI-100U/DI-100UHS or DI-1000U/DI-1000UHS USB Interface and Digital Calibration in Compression, Tension or Universal mode to your order.
If you want an Analog 0-5V DC output, then add AI-1000 and an Analog Calibration in Compression, Tension or Universal mode to your order.
If you want an Analog 4-20 mA output, then add AI-1000-CV and an Analog Calibration in Compression, Tension or Universal mode to your order.
Here is our calibration page that provides more information about our calibration service and the costs.
Ordering and Processing
You can either purchase directly on our website under your desired sensor's build and buy page, or purchase through our partners: McMaster, Digikey, Amazon, or Jameco
Building Wired and Wireless Scales
You can connect at least 3 but typically 4 (for improved mechanical stability) iLoad Digital USB load cells to your PC either directly if it has 4 USB ports available or via a USB Hub that has 4 ports with a single UBS connection to the PC. Install and run LoadVUE Pro 4000 software. LoadVUE can display individual as well as the summed total of the weights or loads on the four load cells.
Policies & Warranty
We have a 90 day warranty policy.
Certifications and Quality
We do not have ISO certification at the moment but are working to get one. However, for calibration, we use reference load cells that were calibrated at a ISO 17025 certified calibration lab, and we use NIST traceable equipment.
